BOLT STAR 30-INCH

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BOLT STAR 30-inch is here!
FEATURES
  • Fits 30-inch round column form, up to 1" anchor bolts and 7" to 14" bolt circle
  • Xenoy™ 5220U polycarbonate material, 5 times stronger impact resistant than ABS in tests to -40°F (ASTM D256)
  • Proprietary under arm ribbing design for longer span, added strength and reusability
  • Strength tested to 1,000-lbs

BENEFITS
  • Saves Labor, 57% more efficient construction process
  • Reusable, typically a dozen times or more; pays for itself on the first job
  • Reduced Risk of error and costly rework with no measuring, cutting or drilling
  • Sustainability through reduced construction waste

USES
  • Commercial parking lots requiring 30" light pole concrete foundations
  • DOT roadway lighting and traffic signals requiring 4 bolts up to maximum 1" diameter and 14" bolt circle

*Compared to building wood templates, assuming crew of 3 with average $30/hour rate, wood template materials cost of $20 per base and $99 price for Bolt Star. Buy 10 Bolt Star 30" and reuse 5 times. Estimated additional savings of $2,890 on each subsequent job. Savings will vary depending on local labor rates and material costs.

Xtender

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Xtender™: For Nested Tubes*

Xtender™: For 19″ and 25″ Nested Forming Tubes

Snaps on to the end of each BOLT STAR® arm and extends it to fit the larger outer diameter nested concrete forming tube. Set of four required per Bolt Star tool.

Use Xtender with Bolt Star on the “nominal” or larger outer diamter concrete forming tubes found in certain regions outside of standard 18″ or 24″ tubes to save on shipping costs and storage space.

Xtender is interchangeable between 18″ and 24″ Bolt Star:
— Fits 19-inch Outer tubes from 19.00 to 19.355 inches OD
— Fits 25-inch Outer tubes from 25.178 to 25.449 inches OD

Fits nominal tube manufactured by Sonoco, Newark and Caraustar

Reusable: Made in the USA of high strength ABS material

Part Numbers:
— Xtender (1 set of 4): 004-00405
— Xtender20 (5 sets of 4): 020-00406

Maximum 500-lbs load with Bolt Star. See installation notes for more information.
*Xtender is not required nor recommended for the standard diameter 18″ or 24″ forming tubes.

NEW PRODUCTS

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Xtender™: For Nested 19″ and 25″ Forming Tubes*

Snaps on to the end of each BOLT STAR® arm and extends it to fit the larger outer diameter nested concrete forming tube. Set of four required per Bolt Star tool.

Use Xtender with Bolt Star on the “nominal” or larger outer diamter concrete forming tubes found in certain regions outside of standard 18″ or 24″ tubes to save on shipping costs and storage space.

Xtender is interchangeable between 18″ and 24″ Bolt Star:
— Fits 19-inch Outer tubes from 19.00 to 19.355 inches OD
— Fits 25-inch Outer tubes from 25.178 to 25.449 inches OD

Fits nominal tube manufactured by Sonoco, Newark and Caraustar

Reusable: Made in the USA of high strength ABS material

Part Numbers:
— Xtender (1 set of 4): 004-00405
— Xtender20 (5 sets of 4): 020-00406

Maximum 500-lbs load with Bolt Star. See installation notes for more information.
*Xtender is not required nor recommended for the standard diameter 18″ or 24″ forming tubes.

Press Release

Reusable “Bolt Template” Setting New Standard for Cast-in-Place Pole Bases
Click here to read the full press release

NEWS

TEMPLATE PROTECTOR™  
November 2017

Thomas Dowling Associates to Represent BOLT STAR in New England
Bolt Star LLC announced that Thomas Dowling Associates, Inc., based in South Windsor, Connecticut, has been appointed as a representative of the BOLT STAR® product line to electrical supply distributors. Thomas Dowling Associates has represented manufacturers of electrical products since 1985, and serves electrical supply distributors in New England, Upper State New York, West Virginia and Pennsylvania.


October 2017

Eco-friendly TEMPLATE PROTECTOR™ enables easy clean-up,
promotes BOLT STAR® reusability

Click here to read the full press release


March 2017

Callas/Kingsley Electrical Sales to Represent BOLT STAR in Midwest
Bolt Star LLC announced today that Callas/Kingsley Electrical Sales, based in Wood Dale, Illinois, has been appointed as manufacturer representative of the BOLT STAR product line to electric supply distributors. Callas/Kingsley has represented manufacturers since 1985 and serves electrical distributors in Northern Illinois and Indiana, Michigan (Upper Peninsula) and Eastern Wisconsin.


BOLT STAR 30-inch is here!
September 2016

BOLT STAR® 30-inch is newest reusable bolt template
Click here to read the full press release


March 2016

Rack-A-Tiers appointed master distributor of Bolt Star in Canada.
Click here to read the full press release


March 2016

One Source Lighting & Design to Represent BOLT STAR in Kentucky
Vine Grove-based One Source Lighting & Design has been appointed as manufacturer representative of the BOLT STAR product line to electric supply distributors in Kentucky. Except for the very northern and eastern portions of the state, One Source plans to focus its efforts primarily on customers in the vicinity of Evansville, Louisville and Lexington.


January 2016

BOLT STAR Makes Industry News
BOLT STAR is recognized in the January issue of Modern Contractor magazine, page 12, for winning the 2015 NOVA Award.

November 2015

Bolt Star Receives 2015 NOVA Award
Click here to read the full press release


October 2015

BOLT STAR® Named “Best Reusable Bolt Template” in the USA
Click here to read the full press release


September 2015

Construction Innovation’s BOLT STAR® Products Achieve 100% Compliance in Idea’s Data Certification Program
Click here to read the full press release


August 2015

BOLT STAR® Featured on Electricsmarts Network
Click here to read the full press release


May 2015

Midwest Manufacturer Reps Discover BOLT STAR
Construction Innovations is pleased to announce that several leading manufacturer representatives have signed on to market the BOLT STAR product to distributor customers in the Midwestern region. In Iowa and Nebraska, Midwestern Equipment Company of Cedar Rapids, IA is representing the BOLT STAR product to its electric supply distributors located in those states. Farther east, Fields Electrical Sales based in Lebanon, OH, is now representing the product to electric supply distributors in Ohio, Michigan, West Virginia, western Pennsylvania and northern and eastern Kentucky. On the construction and concrete supply side, Chris Fedor Associates of Louisville, KY, will be responsible for Indiana, Ohio, Michigan and Kentucky, including all HD Supply/White Cap branch locations in that territory.


December 2014

BOLT STAR® wins 2014 Top Products award by Electrical Products
& Solutions Magazine    



March 23, 2014

BOLT STAR® wins Product of the year    
Click here to read the full press release


customers

January 23–24, 2014

World of Concrete Daily News Article
Bolt Star holds four anchor bolts and electrical conduits in place while supporting
the rebar cage during the pour of the round concrete bases typically specified for parking lot and outdoor area lighting, street lighting, security camera poles, street signs, and flag poles. Because they no longer have to fabricate a wood “bolt template” for every base, contractors report labor savings of 50% or more compared to the conventional process.


January 20, 2014

Reusable “Bolt Template” Setting New Standard for Cast-in-Place
Pole Bases

Click here to read the full press release

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